D-i-Y TUNER BALUN

A SIMPLE, LOW COST HOME-BREW TUNER BALUN FOR UP TO 500 WATTS

 

From the previous page on TUNER BALUNS, we saw why a 4:1 balun of any type is the WRONG balun to use as a Tuner Balun.  Indeed the 1:1 Guanella (Choke Balun) is the only correct way to address the task of transitioning from Openwire Feedline to an Unsymmetrical Antenna Matchbox.

 

BEWARE: MOST PEOPLE WORKING IN THE SHOPS WHO SELL BALUNS DO NOT UNDERSTAND WHY AND ARE STILL LIVING IN THE FALSE WORLD OF YESTERDAY WHERE PEOPLE BELIEVED THE 4:1 BALUN WAS THE BALUN OF CHOICE.

 

Besides, they will offer you a balun costing $80 to $150 and claim "this is what most people use."  In one respect they are right.  Most people are using the wrong balun, due to the bum advice they are receiving from the people who claim to be experts.

 

Do your self and your bank account a favor:  home-brew your own balun!

 

 

Now on with the project:

 

 

A VERY SIMPLE AND EFFECTIVE TUNER BALUN:

 

  That YOU can build for under $20            Parallel

                                                                      Connection

In this example, the terminals used are             Terminals

6mm solder lugs spaced to fit standard

Wireman 450 Ohm Windowline.

 

This simple 1:1 Guanella (Choke) Balun       "X" Turns of a

is wound on an FT-240-xx ferrite core.          Specific Coax 

It consists of a specific number of turns         on a Specific

of coax.  More details below.                    Ferrite Toroid 

 

The special winding technique is called

Cross-Wound, or Cross-Winding, named

after Joe Reisert, W1JR, who first described

this technque of winding.    (see below)

 

 

 

In this picturethe balun has a female UHF

(PL) connector because that's what this

particular application called for.   If you        Insulation is a

you would remove the heat-shrink tubing,       combination

woud find a normal PL-259 soldered to         of heat-shrink

the coax.  A standard PL-259 connector            tubing and 

and a double-female PL enables you to      liquid electrical 

connect to "whatever."                                             tape.

 

It is perfectly OK to use this outdoors but the you should insulate the connection terminals with electrical tape or similar after connecting to the 450 openwire (windowline).

 

Purists may also want to coat the pre-wound toroid with several coats of liquid electrical tape, but that is not absolutely necessary.

 

 

APPLICATION  SPECIFIC  DETAILS:

 

Contrary to what most commercial balun vendors try to make us believe, there is no such thing as a "best" balun or "one-size-fits-all" balun.

  • Which toroid size? 
  • Which Ferrite mix?
  • Which size of wire or which type of coax?
  • How many turns of wire or coax?
  • Reisert cross-wind or classic wind?

 

With this many variables, how can there possibly be just ONE balun type that is best?

If that were true, there wouldn't be so many variables to work with and there would have been no need for Jerry Sevick to write his book on Baluns and Ununs.

 

Yet most salesmen trying to sell you a balun will try to make you believe there is a "best" that most people use.  NONSENSE! 

 

A GENERAL PURPOSE TUNER BALUN:

 

The selection of components for your tuner balun will depend on the required bands it must cover as well as the power level it must handle.

 

In a perfect world, we would have 3 different baluns, one for 160/80, one for 40/30 and one for 20-10m.  We would swap them in and out as necessary.

 

In our real world, this is not a good solution, so we must seek the best compromise.

 

The tables below show recommended values.  In some cases it shows more than one possibility.  Again I remind you it is always a compromise when trying to cover multiple bands.  Where there is a choice, the one solution will favor the lower band(s), the other solution will favor the higher band(s).

 

 

NOTE:  The combinations marked with a yellow background are typical               for what most people will use for their 80-10m tuner balun.

 

TO BE CONTINUED

EXAMPLE:  W1JR  (Reisert)  Cross-Winding Method

 

 

Cross-Winding using the Reisert (W1JR) Method:

 

With classical winding, both ends of coax end up sitting next to each other on the same side of the toroid.  Often this is OK.  Sometimes it is advantageous to have them at opposite sides of the toroid (i.e. one on top, the other on the bottom).

 

  • Begin by secuing the coax cable very tight to the toroid with one or two wire ties, leaving a stub length long enough for the planned connection.
  • You may wind towards the left or the right, it doesn't matter.
  • Wind half of the turns on one side of the toroid.
  • Once you have reached the middle of the side opposite from where you begin, bend the coax 180 degrees and run it back to its initial starting position, but slightly off center towards the free half of the toroid.
  • When you reach to opposide side, take care that the cable passes the toroid on the opposite side than where it passed at the beginning of this curve.  Sounds difficult.  Please observe where turn 9 in the picture above moves across the toroid and becomes turn 10.  It begins above the toroid and on the opposite side it runs under the toroid.
  • Procede winding the other half of the turns onto the other half of the toroid.
  • Once reaching the end of the free half of the toroid, you should have the number of turns you were attempting to wind onto the toroid.